Full-arch accuracy: IOS QC and CBCT merge

Has anyone published lab-side acceptance thresholds for intraoral scanner QC before full-arch work? I’m seeing RMS drift of 35–50 µm on a Medit i700 after firmware 1.3.2 using an ISO 12836 artifact, and I’d like guidance on tolerances and CBCT–STL registration (0.2 mm voxels) to keep implant positions clinically accurate.

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guidance on tolerances and CBCT–STL registration (0.2 mm voxels) to keep implant We green‑light full‑arch only when ISO‑12836 RMS is ≤30 µm after a 10‑min warm‑up and fresh calibration, and for 0.2‑mm CBCT we merge with a 4‑fiducial bite fork, accepting ICP only if mean/95% TRE ≤0.25/0.5 mm; if you’re stuck at 35–50 µm on the i700 post‑1.3.2, try a slower anterior‑to‑posterior pass and exclude gingiva in ICP — what TRE are you getting on the merges?

Short answer from my side: I’m seeing the same pattern — one concrete thing that helped was writing down the exact handoff and timebox it to 15–20 min. Does that match what you’re running into?

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Quick tip: when my i700 on 1.3.2 shows “35–50 µm” on the ISO 12836 bar, I add a thin suck‑down stent with 4 gutta‑percha fiducials, scan it with the IOS and include it in the CBCT; landmark-first on the fiducials and then a constrained surface refine only on scanbody flats keeps merges at “0.2 mm voxels” tight for full‑arch implants. If the stent’s a no‑go, a tiny dab of radiopaque flowable on canines works too — could you try a fiducial stent on your next case?

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